
To clean a conveyor or scrape a surface, polyurethane gives controlled contact, good abrasion resistance and the flexibility you need. Depending on the project, Soremag casts scrapers, blades, wipers and flexible lips in the shape, the thickness and the hardness that suit the job.
A worn blade lets material through: carryback under the conveyor, manual cleanup that keeps adding up, a belt that eventually gets marked. Cast polyurethane holds its edge longer than rubber and pushes that moment back. The trade-off is still there: a scraper has to stay in contact firmly enough to lift the material off, but gently enough not to damage the surface. Every blade is designed around the equipment and the material to be removed.
An overview of the scraping and cleaning parts we cast in polyurethane. The list is not exhaustive, and the shapes are designed project by project.
Blades that lift material stuck to the belt, as a primary or secondary cleaner. Polyurethane holds its edge and, depending on the application, can last a long time without marking the belt.
Blades whose working edge is impregnated with ceramic beads over roughly 1 to 2 in.: the polyurethane holds the beads and absorbs the impacts, the ceramic resists sliding abrasion. Useful for lifting off the most stubborn products, even in frozen conditions.
Scraper blades for rollers, cylinders or flat surfaces. The flexibility of polyurethane gives even contact along the blade, set to the pressure you want.
Firmer scrapers for breaking loose stubborn deposits or build-up. The hardness is chosen according to the material to be removed and the surface to be protected.
Soft lips and wipers that follow a surface to hold back or divert a product, a liquid or dust. The flexibility of polyurethane helps keep the contact despite surface irregularities.
Wipers installed along or under the belt to clear moisture, dust or fines. Profiles and durometers set according to the speed and the material being conveyed.
Continuous polyurethane strips used as the scraping element on a backing or a slide rail. Cast in various lengths and thicknesses, to be cut to size.
A polyurethane blade cast or bolted onto a steel plate, with mounting holes (sometimes countersunk) for direct mounting on the equipment. See below.
An effective blade is a balance between several parameters. Depending on the project, we go through them with you to guide the choice of formulation and geometry.
From softest to firmest (Shore A): a starting point to adjust to the contact and the material to be removed.
Affects the stiffness and the deflection of the blade; chosen according to the load and the length.
The angle of the blade against the surface drives the scraping action and the wear.
Enough to lift the material off, without loading the surface or the blade more than necessary.
Line speed can affect heat build-up, wear and the profile selected.
Depending on the environment (hot, cold, frozen), the polyurethane chemistry is chosen accordingly.
Sticky, abrasive, fine or coarse material: each case drives the hardness and the geometry.
Depending on the moisture and the oils involved, we favor a more resistant chemistry (ester or ether, depending on the project).
How it mounts on the equipment: bolting, steel backing, mounting holes.
On many installations, the polyurethane blade is paired with a steel part that provides the stiffness and the mounting.
Depending on the project, the polyurethane is
The steel backing gives the rigidity and serves as the mounting interface. In many cases, it can be
A scraper that has proven itself is a good starting point for the next one.
From a worn scraper or a sample, we can reproduce the part, even with no original drawing. Depending on the project, it is also a chance to
Three families of applications where cast polyurethane blades prove themselves — and the industries where you find them.
Primary and secondary cleaners, belt wipers: blades that lift material off at the discharge point without marking the belt.
See the conveyor industry →Doctor blades and roll cleaning blades: steady, gentle contact on surfaces that turn continuously, in a wet environment.
See the pulp & paper industry →Ceramic bead blades for frozen and abrasive environments: the blade keeps its bite where rubber gives up.
See the other industries →It depends on the project. Hardness is a trade-off set by the surface to be cleaned, the contact pressure, the speed and the material to be removed: a blade that is too hard can wear the surface, a blade that is too soft can lose its effectiveness. Depending on the application, we suggest a starting hardness, then an adjustment based on the results observed.
Yes, depending on the project. The polyurethane can be bolted or overmolded onto a steel plate or insert with mounting holes. The steel backing provides the rigidity and the mounting on the equipment, and can often be reclaimed and recovered when the polyurethane lip is worn.
Yes, in many cases. From a worn scraper or a sample, we can reproduce the part and, depending on the project, revisit the hardness, the thickness or the contact angle to try to improve service life.
Send us the worn blade or a photo, along with the surface to be cleaned, the material to be removed and the equipment — depending on the project, we propose the hardness, the geometry and the mounting method. Useful in particular for conveyors and material handling as well aspackaging and extrusion.
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